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中频炉节约特点

网址:www.lcmplg.com  2019-07-11  作者:admin    阅读:

中频炉节约特点
Economical Characteristics of Medium Frequency Furnace
●加热速度快、生产效率高、氧化脱炭少、节省材料与成本、延长模具寿命
High heating speed, high production efficiency, less oxidation decarbonization, saving material and cost, prolonging die life
由于中频感应加热的原理为电磁感应,其热量在工件内自身产生,普通工人用中频电炉上班后十分钟即可进行锻造任务的连续工作,不需烧炉专业工人提前进行烧炉和封炉工作。由于该加热方式升温速度快,所以氧化极少,中频加热锻件的氧化烧 损仅为0.5%,煤气炉加热的氧化烧损为2%,燃煤炉达到3%,中频加热工艺节材,每吨锻件和烧煤炉相比至少节约钢材原材料20-50千克。其材料利用率可达95%。由于该加热方式加热均匀,芯表温差极小,所以在锻造方面还大大的增加了锻模的寿命,锻件表面的粗糙度也小于50um工艺节能,中频加热比重油加热节能31.5%~ 54.3%,比煤气加热节能5%~40%。加热质量好,可降低废品率1.5%,提高生产 率10%~30%,延长模具寿命10%~15%。
Because the principle of medium frequency induction heating is electromagnetic induction, its heat is generated in the workpiece itself. Ordinary workers can carry out continuous work of forging task in 10 minutes after working with medium frequency induction furnace. No professional workers need to burn and seal the furnace in advance. Because of the fast heating speed, the oxidation loss of forgings heated by medium frequency is only 0.5%, that of gas furnace is 2%, that of coal-fired furnace is 3%, and that of medium frequency heating process is material-saving. Compared with coal-fired furnace, www.yesanpo.org.cnwww.hupomoju.net.cnwww.pudutongdiao.comwww.jianchajingg.cn www.huafenchimoju.net.cnwww.gangsi.org.cnforgings heated by medium frequency can save at least 20-50 kg of steel raw materials per ton. Its material utilization rate can reach 95%. Because the heating method is uniform and the temperature difference between core and surface is very small, the life of forging die is greatly increased in forging. The roughness of forging surface is also less than 50um, and the heating energy of medium frequency heating specific gravity oil is 31.5%-54.3% and 5%-40% than that of gas heating. With good heating quality, the scrap rate can be reduced by 1.5%, the productivity can be increased by 10%-30%, and the service life of the die can be prolonged by 10%-15%.
环保特点
Environmental protection characteristics
●工作环境优越、提高工人劳动环境和公司形象、无污染、低耗能
Superior working environment, improving workers'working environment and company image, pollution-free and low energy consumption
感应加热炉与煤炉相比,,工人不会再受炎炎烈日下煤炉的烘烤与烟熏,更可达到环保部门的各项指标要求,同时树立公司外在形象与锻造业未来的发展趋势。感应加热是电加热炉中最节能的加热方式由室温加热到1100℃的吨锻件耗电量小于360度。
Compared with coal stoves, induction heating furnace will not be baked and smoked by coal stoves in the scorching sun. It can meet the requirements of various indicators of environmental protection departments, and establish the company's external image and future development trend of forging industry. Induction heating is the most energy-saving heating method in electric heating furnace. The power consumption of forgings from room temperature to 1100 C is less than 360 degrees.
●加热均匀,芯表温差极小,温控精度高
Homogeneous heating, minimal temperature difference between core and surface, high precision of temperature control
感应加热其热量在工件内自身产生所以加热均匀,芯表温差极小。应用温控系统可实现对温度的精确控制提高产品质量和合格率。
Induction heating produces its own heat in the workpiece, so the heating is uniform and the temperature difference between the core and the surface is very small. The application of temperature control system can achieve accurate temperature control and improve product quality and qualified rate.

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